Article 7320

Title of the article

METHOD FOR CONTROLING THE TECHNICAL CONDITION
OF MOVING MECHANISMS BASED ON STATISTICAL ANALYSIS OF VIBRATION BLURING IMAGES OF A TEST OBJECT ROUND FORM 

Authors

Grigoriev Alexey Valeryevich, candidate of technical sciences, associate professor, sub-department of radio equipment design and production, Penza State University (40 Krasnaya street, Penza, Russia), a_grigorev@mail.ru
Kochegarov Igor' Ivanovich, candidate of technical sciences, associate professor, sub-department of radio equipment design and production, Penza State University (40 Krasnaya street, Penza, Russia), kipra@pnzgu.ru
Yurkov Nikolay Kondratievich, doctor of technical sciences, professor, the honoured worker of science of the Russian Federation, head of sub-department of radio equipment design and production, Penza State University (40 Krasnaya street, Penza, Russia), yurkov_NK@mail.ru,
Reuta Nikita Sergeevich,postgraduate student, Penza State University (40 Krasnaya street, Penza, Russia), saparap@mail.ru
Lapshin Eduard Vladimirovich, doctor of technical sciences, professor, sub-department of radio equipment design and production, Penza State University (40 Krasnaya street, Penza, Russia), kipra@pnzgu.ru

Index UDK

004.932.2 

DOI

10.21685/2307-4205-2020-3-7 

Abstract

The article proves the need for reliable periodic monitoring of the vibrational state of modern complex systems in order to detect defects in them at the earliest possible stages of their development. A description is given of the wear process of rolling bearings and the associated dynamics of the vibration signal parameters. An analysis of the vibration control tools currently used is shown, which shows that these tools do not support the vibration signal control of operating systems in the required frequency range and with the required sensitivity. The analysis of the vibrational state zones established by the current standards and the capabilities of modern control equipment to determine which of these zones the controlled complex technical system is located in is carried out. The description of the technical essence of the method proposed in the article for controlling the vibrational state of moving mechanisms is given. The implementation scheme of this method is given. The analysis of literary sources describing various aspects of the analysis of vibrational blur of the image of a test object of a round shape is carried out. The analysis of the frequency range controlled by the proposed method of the vibration signal. The predicted level of the sensitivity threshold of the system that implements the control method proposed in the article is substantiated. A description of the experimental testing of the method. An experimental graph of the sequence of vibrational increments of the image area of a round mark is presented and analyzed. The principles of the formation of an invariant of the rate of change of the amplitude of the vibrational displacement are described, on the basis of which the intensity of the tendency of the vibrational parameters of the source under test that is hidden against the background of noise is detected and evaluated. 

Key words

moving mechanism, rolling bearing, latent defect, wear, vibrational state, control, round mark, image area, mathematical expectation, standard deviation, Wilcoxon criterion.

 Download PDF
References

1. Brostilova T., Brostilov S., Yurkov N., Bannov V., Grigoriev A. Modern Problems of Radio Engineering, Telecommunications and Computer Science: proceedings of the 13th International Conference on TCSET. 2016, pp. 333–335. DOI 10.1109/TCSET.2016. 7452050.
2. Kiselev Yu. V. Vibratsionnaya diagnostika sistem i konstruktsiy aviatsionnoy tekhniki [Vibration diagnostics of aircraft systems and structures]. Samara: SGAU, 2010. [In Russian]
3. Zryumov E. A., Padalko V. S., Zryumov P. A., Pronin S. P. Izmerenie, kontrol', informatizatsiya: materialy XVI Mezhdunar. nauch.-tekhn. konf. [Measurement, control, Informatization: proceedings of the XVI international scientific and technical conference]. Barnaul, 2015, pp. 93–97. [In Russian]
4. Bokov P. A., Grigor'ev A. V., Trusov V. A., Bannov V. Ya., Naumova I. Yu. Trudy Mezhdunarodnogo simpoziuma Nadezhnost' i kachestvo [Proceedings of the International Symposium Reliability and Quality]. 2019, vol. 1, pp. 200–202. [In Russian]
5. Boykin S. Chetyre stadii razvitiya defekta v podshipnike kacheniya [Four stages of development of a defect in a rolling bearing]. Available at: http://blog.vibroexpert.ru/?p=348 (accessed Jun. 06, 2020). [In Russian]
6. GOST ISO 10816-3–2002. Vibratsiya. Kontrol' sostoyaniya mashin po rezul'tatam izmereniy vibratsii na nevrashchayushchikhsya chastyakh [GOST ISO 10816-3-2002. Vibration. Monitoring the condition of machines based on the results of vibration measurements on non-rotating parts]. Moscow: Standartinform, 2007. [In Russian]
7. GOST 32106–2013. Kontrol' sostoyaniya i diagnostika mashin. Monitoring oborudovaniya opasnykh proizvodstv. Vibratsiya tsentrobezhnykh nasosnykh i kompressornykh agregatov [GOST 32106-2013. Condition monitoring and diagnostics of machines. Monitoring of equipment of hazardous production facilities. Vibration of centrifugal pumping and compressor units]. Moscow: Standartinform, 2019. [In Russian]
8. Pat. RU 2032218 Ustroystvo dlya selektsii izobrazheniy ob"ektov [Device for selecting images of objects]. A. L. Drzhevetskiy, V. N. Kontishev, A. V. Grigor'ev, A. G. Tsarev. Publ. 27.03.1995, bull. no. 24-2000. [In Russian]
9. Grigor'ev A. V. Informatsionno-izmeritel'naya sistema dlya kontrolya mikrostruktury i fazovogo sostava tonkoplenochnykh materialov: dis. kand. tekhn. nauk [Information and measurement system for monitoring the microstructure and phase composition of thin-film materials: dis. ... cand. tech. sciences']. Penza, 1999. [In Russian]
10. Grigor'ev A. V., Grab I. D., Paksyaev N. A., Trusov V. A., Bannov V. Ya. Trudy Mezhdunarodnogo simpoziuma Nadezhnost' i kachestvo [Proceedings of the International Symposium Reliability and Quality]. 2008, vol. 1, pp. 332–334. [In Russian]
11. Grigor'ev A. V., Drzhevetskiy A. L., Bannov V. Ya., Trusov V. A., Kosobokov A. S. Trudy Mezhdunarodnogo simpoziuma Nadezhnost' i kachestvo [Proceedings of the International Symposium Reliability and Quality]. 2014, vol. 2, pp. 21–24. [In Russian]
12. Grigor'ev A. V., Kochegarov I. I., Lysenko A. V., Podsyakin A. S., Yurkov N. K. Nadezhnost' i kachestvo slozhnykh system [Reliability and quality of complex systems]. 2019, no. 1 (25), pp. 45–53. [In Russian]
13. Grigor'ev A. V., Lysenko A. V., Brostilov S. A., Lapshin E. V., Mikheev M. Yu. Nadezhnost' i kachestvo slozhnykh system [Reliability and quality of complex systems]. 2019, no. 4 (28), pp. 78–86. [In Russian]
14. Grigor'ev A. V., Yurkov N. K., Lysenko A. V., Trusov V. A., Andreev P. G. Trudy Mezhdunarodnogo simpoziuma Nadezhnost' i kachestvo [Proceedings of the International Symposium Reliability and Quality]. 2019, vol. 1, pp. 208–211. [In Russian]
15. Kobzar' A. I. Prikladnaya matematicheskaya statistika. Dlya inzhenerov i nauchnykh rabotnikov [Applied mathematical statistics. For engineers and researchers]. Moscow: FIZMATLIT, 2006, 816 p. [In Russian]

 

Дата создания: 24.11.2020 14:45
Дата обновления: 24.11.2020 15:50